Polished Concrete vs Epoxy for Warehouses: Cost and Performance

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Two Popular Options, But One is More Practical Long-Term

Both polished concrete and epoxy coatings are widely used in warehouse environments; but they perform very differently over time. While epoxy offers a protective film over the slab, polished concrete chemically hardens and densifies the surface itself. That difference matters when you're managing thousands of square metres under forklift loads.

In most warehouse settings, especially where long-term cost and low maintenance are priorities, polished concrete is the smarter, more durable solution. This guide breaks down how the two compare on cost, performance, repairability, and real-world suitability.

Polished Concrete vs Epoxy Coatings: Side-by-Side Comparison

Polished Concrete

  • Cost per m²: £30–£50 installed
  • Finish: Mechanically ground and densified concrete with optional sealer
  • Durability: Surface-integrated; won’t peel or delaminate
  • Maintenance: Simple cleaning; no recoat required
  • Forklift Resistance: Excellent under wheel loads and turns
  • Best For: High-traffic warehouses, logistics centres, and distribution hubs

Epoxy Coating

  • Cost per m²: £45–£70 installed
  • Finish: Film-forming resin applied over prepared slab
  • Durability: Prone to chipping, wear, and UV breakdown
  • Maintenance: Requires periodic recoat; can delaminate if moisture is present
  • Forklift Resistance: High but dependent on coating system and prep
  • Best For: Cleanrooms, chemical areas, or decorative spaces

Why Polished Concrete Wins in Most Warehousing Applications

1

Lower Lifecycle Cost

While the initial cost of polished concrete may be similar to epoxy, it has far fewer ongoing expenses. No recoating, no delamination repairs, and minimal downtime mean you're not reinvesting every few years. Over a 10-year span, polished concrete can cost 30 to 50 percent less to maintain than a coated floor.

2

Zero Peeling or Flaking

Epoxy coatings can peel under wheel loads or moisture vapor pressure. Polished concrete, being part of the slab itself, won’t peel or bubble. That makes it ideal for high-traffic facilities where downtime for repairs is expensive. Even if scuffed, the floor can be reburnished without stripping or recoating.

3

More Tolerant of Moisture and Substrate Movement

Epoxy systems often fail due to slab moisture, curling, or joint movement. Polished concrete can handle all of that with fewer problems. It's breathable, so it won’t trap vapor, and there's no film layer to crack. This makes it a safer choice for new builds or older slabs without vapor control layers.

4

Excellent Light Reflectivity Without Paint

A properly polished floor can reflect 30 to 50 percent more ambient light than an unsealed or coated surface. That improves warehouse visibility and may allow for lower lighting energy costs. Epoxy coatings can achieve similar results when new, but tend to yellow or dull over time; especially under UV.

5

Simpler Maintenance with No Recoating Cycle

Warehouse teams prefer polished concrete because it doesn’t require recoating, sanding, or reapplication. A standard floor scrubber and neutral cleaner are enough. Epoxy floors need patching and top-up coats; often with long cure times and sectioned-off work areas. With polished concrete, you can clean and get back to work without disruption.

Is polished concrete slippery in warehouses?
No; when cleaned regularly and treated with a densifier or grit sealer, polished concrete offers excellent slip resistance. It performs especially well in dry and controlled environments.
Which floor lasts longer under forklifts: epoxy or polished concrete?
Polished concrete lasts longer because it’s part of the slab. Epoxy is a surface film that wears down and needs replacement. Concrete holds up better to forklifts, skids, and turning loads.
Does epoxy offer any advantage over polished concrete?
Epoxy offers better chemical resistance and is sometimes preferred in cleanrooms or liquid processing zones. For general warehousing, polished concrete is more cost-effective and practical.

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